Fully Continuous 30Ton Capacity Huayin Plastic Pyrolysis Plant High Automation
Fully continuous tyre pyrolysis plant manufactured by Huayin Group can convert waste plastic to energy continuously ,that means , continuous feeding , continuous producing oil and discharging carbon black without stop, and it is equipped with PLC control system. This type of pyrolysis machine can process waste in large quantities, maximum 30ton per day.
Huayin Continuous Tyre Pyrolysis Plant Basic Parameter
| Model | HY-05 | HY-08 | HY-10 | HY-15 | HY-30 |
| Capacity | 5 t/d | 8 t/d | 10 t/d | 15 t/d | 30-35 t/d |
| Working Type | Batch | Batch | Batch | Batch | Continuous |
| Reactor size(m) | D2.2*L5.5 | D2.6*L6.6 | D2.8*L6.6 | D2.8*L8.1 | D1.2*L24 |
| Reactor material | Q245R | Q245R | Q245R | Q245R | 310S stainless steel |
| Power | 29.4KW | 29.4KW | 32KW | 34KW | 100KW |
| Heating Fuel | Pyrolysis oil /coal/ wood/natural gas |
| Burners | 3*300,000 kcal | 3*300,000 kcal | 3*300,000 kcal | 4*300,000 kcal | 12*30000kcal |
| Working pressure | Normal | Normal | Normal | Normal | Normal |
| Landing Area | 200m2 | 250m2 | 300m2 | 350m2 | 700m2 |
| Number of Containers | 1*40FR+1*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | bulk cargo |
| Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 |
| Cooling Mode | Circle Water | Circle Water | Circle Water | Circle Water | Circle Water |
Applicable Raw Materials for Continuous Pyrolysis Plant
The continuous type pyrolysis machine can process various kinds of waste , including scrap tires , plastic , oil sludge.
How Does a Continuous Pyrolysis Machine Work ?
The source material is continuously fed into pyrolysis reactor, where it decomposes under heating in a primarily non-reactive environment. Lower section of the reactor is drying zone, middle and upper section is pyrolysis zone.
1. Paste and solid waste is fed by screw conveyor from the hopper , which is equipped with the level transmitter that controls safe continuous feeding, eliminating the possibility of oxygen entering the reactor
2. Liquid waste is fed from receiver tank by the pump, which is equipped with level transmitter and heating element to lower the viscosity of the sludge.
3. The pyrolysis reactor is heated to the operation temperature by the mixed fuel burner installed in furnace
4. The pressure in the reactor is controlled by temperature rise rate Diesel fuel/or produced boiler fuel is used for the plant operation.
5. Fuel is self-fed from fuel tank
6. The beginning of the decomposition process is determined by the heat exchanger temperature rise to the set value.
7. From the pyrolysis reactor the oil gas goes into condensers. Then it is cooled in the heat exchanger water in close circuit is used as a cooling agent.
8. Oil gas enters the condenser cool down to the liquid, the non-condensed gas shall be used as fuel to sustain the heating process enhancing its performance. This significantly reduces operating cost.
9. The solid residue is discharged by screw conveyor in the lower part of the reactor,where it is cooled and shifted to receiving hoppers , without oxygen access.
Output products from the pyrolysis plant
| Output Products | Application |
| Fuel Oil (40%-55%) | 1. Used as the heating material and sell it to cement factories, glass factories, ceramic factories, electric power factories, steel making factories, boiler factories, etc.
2. Used in heavy oil generator for electricity generation.
3. Deep process it into diesel oil with our distillation plant, color, and smell removal system, the final oil can be used in trucks, tractors, etc. |
| Carbon Black (30%-35%) | 1. Make it to pellet or briquette as heating material. |
| Steel Wire (10%-15%) | Sell to iron and steel factory directly. |
| Flammable Gas (8%-10%) | 1. Recycled into the furnace to heat reactor instead of heating material. 2. Storage the excess gas to restart the next batch. |
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Fully Continuous 30Ton Capacity Huayin Plastic Pyrolysis Plant High Automation Images
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